What is PBAT plastic? Pros and cons of PBAT - EuroPlas

08 Jul.,2024

 

What is PBAT plastic? Pros and cons of PBAT - EuroPlas

What is PBAT plastic? Pros and cons of PBAT

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PBAT, or Polybutylene Adipate Terephthalate, is a type of biodegradable and compostable plastic that is gaining popularity as an eco-friendly solution to the problem of plastic waste. PBAT is made from renewable resources, such as corn starch and sugarcane, and can break down naturally in the environment. In this article, we will explore the pros and cons of PBAT plastic and its applications. Whether you're looking to use this material in your business or just want to learn more about it, this article provides valuable information that you can use to make informed decisions.

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1. What is PBAT plastic?

1.1. What is PBAT?

PBAT (Polybutylene Adipate Terephthalate) is a type of thermoplastic polymer that is quickly gaining popularity as an eco-friendly alternative to traditional petroleum-based plastics. 

- What is PBAT made from? PBAT is made from renewable resources such as sugar cane and corn starch and is a copolymer of polybutylene adipate and terephthalic acid.

- Is PBAT biodegradable? It is known for its biodegradability and compostability, which means it can be broken down into its constituent parts by microorganisms in the environment, reducing its impact on the ecosystem. 

PBAT polymer can be processed using conventional plastic processing techniques and can be blended with other biodegradable polymers to improve its properties. The use of PBAT in packaging and consumer goods is expected to continue to grow as consumers and businesses look for more sustainable solutions.

1.2. Applications:

PBAT plastic has a wide range of applications due to its unique properties and eco-friendly nature. Some of the most common applications of PBAT polymer include:

- Compostable food packaging: PBAT's flexibility and moisture resistance make it ideal for packaging food items, such as fruit and vegetable bags, snack packaging, and cereal boxes. Its ability to provide a good barrier against gases and liquids helps extend the shelf life of food products.

- Compostable agriculture films: PBAT's toughness and resistance to moisture make it suitable for use in agriculture films, such as mulch films, greenhouse films, and silage covers.

- Compostable biodegradable shopping bags: PBAT can be used to manufacture biodegradable shopping bags, which can help reduce the amount of plastic waste in the environment.

- Compostable home and personal care products: PBAT can be used to manufacture a variety of home and personal care products, such as shampoo bottles, soap containers, and toothbrushes.

- Medical products: PBAT can be used in the manufacture of medical products such as suture materials, wound dressings, and other medical devices.

Overall, the versatility and eco-friendly nature of PBAT polymer make it a promising alternative to traditional petroleum-based plastics, and its use is expected to continue to grow as consumers and businesses seek more sustainable solutions.

2. Advantages and disadvantages of PBAT

This section will provide an overview of the advantages and disadvantages of PBAT, helping you make an informed decision about whether it's the right choice for your needs.

2.1. Advantages of PBAT:

- Biodegradability and compostability: PBAT is biodegradable and compostable, meaning it can be broken down into its constituent parts by microorganisms in the environment. This helps to reduce its impact on the ecosystem and minimizes plastic waste.

- Renewable resources: PBAT is made from renewable resources such as sugar cane and corn starch, reducing its reliance on non-renewable petroleum-based resources.

- Versatile: PBAT is flexible and tough, making it suitable for a wide range of applications such as food packaging, agriculture films, and biodegradable shopping bags.

- Good barrier properties: PBAT provides a good barrier against gases and liquids, helping to extend the shelf life of packaged goods and maintain the freshness of food items.

2.2. Disadvantages of PBAT:

- Cost: PBAT is more expensive to produce compared to traditional petroleum-based plastics, which can make it more expensive for consumers.

- Limited industrial use: PBAT is not as widely used in the industry compared to traditional plastics, which may limit its availability and make it harder to find a suitable solution for some applications.

- Environmental impact: Although PBAT is biodegradable and compostable, it still has an impact on the environment if not disposed of properly. The composting process also requires specific conditions to break down the material effectively.

- Performance limitations: PBAT has some performance limitations compared to traditional petroleum-based plastics, such as a lower melting temperature and reduced resistance to UV light and heat.

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3. PBAT vs PLA: what is the difference?

PBAT (Polybutylene Adipate Terephthalate) and PLA (Polylactic Acid) are both biodegradable and compostable plastics that are gaining popularity as alternatives to traditional petroleum-based plastics. However, they have some key differences that set them apart from each other.

- Composition: PBAT is a copolymer made from a combination of polybutylene adipate and polyethylene terephthalate, while PLA is made from lactic acid, which is derived from corn starch, sugarcane, or other renewable resources.

- Performance: PBAT is flexible and tough, making it suitable for a wide range of applications such as food packaging and biodegradable shopping bags. On the other hand, PLA is rigid and brittle, making it more suitable for applications where stiffness and dimensional stability are important, such as cutlery, drinking straws, and packaging for electronics.

- Biodegradability and compostability: Both PBAT and PLA are biodegradable and compostable, but PBAT has a faster degradation rate compared to PLA, meaning it will break down more quickly in the environment.

- Cost: PBAT is more expensive to produce compared to traditional petroleum-based plastics, while PLA is typically more expensive compared to PBAT.

In conclusion, both PBAT vs PLA have their own unique advantages and disadvantages and the choice between them will depend on the specific requirements of the application. It is important to carefully evaluate the trade-offs between performance, cost, and environmental impact when making a decision.

4. Finding a reliable PBAT plastic supplier?

As environmental concerns grow, more and more companies are looking for eco-friendly and sustainable alternatives to traditional plastics. In this pursuit, PBAT (polybutylene adipate-co-terephthalate) plastic has emerged as a promising option.

For those looking to incorporate PBAT plastic into their products, finding a reliable supplier is crucial. In this regard, EuroPlas is a top masterbatch manufacturer in Vietnam, offering a wide range of bioproducts to meet the needs of various industries. EuroPlas offers two bioproducts, the BiONext bio-compound, and the BiOMates bio filler. 

4.1. Bio compound - BiONext

- Components: BiONext is a combination of bioplastic and other components such as reinforced CaCO3 powder, modified starch powder, specific plasticizers, talc, and specific additives. This unique composition of components offers a range of useful characteristics.

- Characteristics: The biodegradable nature of BiONext makes it an environmentally friendly choice, breaking down within 12 months after use. Its full function in one material allows it to be directly processed without the need for additional materials. BiONext boasts high stiffness, low melt flow index, high impact strength, and ease of processing, making it an ideal material for a range of applications. It also has the ability to keep moisture on the surface, resulting in longer food preservation.

- Applications: BiONext is ideal for a variety of applications such as food packaging, biodegradable shopping bags, and other packaging materials. Its durability and sustainability make it a preferred choice for businesses looking to reduce their environmental footprint.

- Product Codes: BiONext is available in a range of product codes including 102, 152, 400, 500, 600, and 700. Each product code offers different properties and performance characteristics, making it easy to find the right BiONext product for your specific needs.

4.2. Biofiller - BiOMates

- Components: BiOMates, a bio filler produced by EuroPlas, is a crucial component in the creation of biodegradable products. It is made of a mixture of bio-resin and modified components, such as CaCO3, BaSO4, talc, along with dispersion additives. The result is a material that provides added strength and durability to biodegradable products.

- Characteristics: The characteristics of BiOMates include its biodegradability, making it an environmentally friendly choice for various applications. In addition, it offers a cost-effective solution, as it can be used in conjunction with other bio-based resins.

- Applications: The applications of BiOMates are diverse, including biodegradable film, dental picks and floss, straws, thermoformed trays, single-use utensils, shopping bags, food packaging film, rolling film, and mulch film.

- Product Codes: To purchase BiOMates, customers can choose from product codes 01, 02, and 03. Each product code offers different properties and performance characteristics, making it easy to find the right BiOMates product for your specific needs.

Overall, these bioproducts from EuroPlas are designed to meet the growing demand for environmentally-friendly products. With over 15 years of experience in the industry, EuroPlas has established a reputation for producing high-quality products and providing excellent customer service.

For more information about EuroPlas and our bioproducts, please do not hesitate to contact us. Our team is always available to answer any questions you may have and help you find the best solution for your needs. So why wait? Take the first step towards a more sustainable future today by choosing EuroPlas as your PBAT plastic supplier.

What is PBAT?

What is PBAT?

Have you been wondering about what goes into making our compostable Bags? 

How do you know if they are truly safe for the environment? One material that people question is  Polybutyrate Adipate Terephthalate, or PBAT.

PBAT was developed to solve environmental pollution caused by conventional plastics. It is an extremely biodegradable material even degrade faster than PLA! Products made using PBAT decompose easily with the help of natural microorganisms and bacteria. PBAT is often used in bags to add flexibility, fast biodegradability, and works to speed up the rate of compostability to comply with compost regulations. It is a necessary ingredient in the product. Additionally, it is quite safe for the environment because it does not leave behind any harmful toxic residue. So why has it become a topic of discussion?

PBAT has been given something of a bad name because it is partially composed of petrochemicals, or oil. I know you're thinking, but oil is bad! Isn't it non-renewable? True, it is non-renewable; however, as mentioned earlier PBAT is not a harmful material. This makes sense when you remember that petroleum is the intensely heated and pressurized remains of decomposed sea creatures. Petroleum is separated using a technique called fractional distillation, i.e. separation of a liquid mixture into fractions differing in boiling point by means of distillation. Some fractions are taken off and formed into plastics, etc. and others are used to make PBAT. Here&#;s the crucial bit:  It is what is done to them at this point that determines how they then behave, meaning whether or not they will break down quickly or last for centuries &#; like plastic. Traditional plastic is engineered to last as long as possible, but PBAT is engineered to be fully biodegradable when composted. This is due to the presence of butylene adipate groups. 

While including PBAT may contribute to reduction in the earth's petroleum supply, it&#;s important to note that conventional plastics still contribute far more to fossil fuel reduction than the use of biodegradable polymers like PBAT. PBAT is much better for the environment than traditional plastic or synthetic material. This is because it does not leave any harmful toxins and decomposes at a much faster rate. Considering these points, the pros seem to outweigh the cons.

Excitingly, as I write, scientists are researching novel bio-based materials. Hopefully, new renewable resources will be discovered so that we can preserve the earth&#;s finite amount of oil. For now though, PBAT is one of the best materials to use and is not a harmful substance.

We are always exploring different technology, but so far we have not found a 100% bio-based, ie. non-oil derived binding agent for our purposes. We would love to hear from anyone who has &#; or purports to have &#;

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